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LITTLE FLYERS 100 HR / ANNUAL INSPECTION CHECK LIST 3/5/99

16 Airport Drive, Kearny, Arizona 85237

520-363-5175

Format based on JASC Code dated 1/30/96 & ATA Code

Revised 1/20/2000

 

WO#______  Client __________________________   Date _____________

 

N_________ Make__________ Model ________________ SN ______________

 

TCM Lyc Model _____________ SN __________ ETT______TSMO _________

 

L Tach _______ R Tach _______ Hr. Meter______ ATT______  Heater _______

 

Note: This check list is not exhaustive and does not supersede Manufacture’s publications!

 

ITEMS REQUIRING INSPECTION / SERVICE / REPLACEMENT AT OTHER THAN NORMAL 100 HR. / ANNUAL INTERVALS ARE IN ITALICS

 

1. AIRCRAFT GENERAL STATUS

0400   100 Hour / Annual Inspection           0565   Service Letters

0510   Time / Calendar Limits                    0570   Service Instructions

0520   Maintenance Checks                      0580   Pitot-Static/Xponder certs ______

0550   Airworthiness Directives                  3505   Oxygen Bottle Hydro Test _____ 

0560   Service Bulletins                              Research by _____________________

 

2. INSPECTION PREPARATIONS

Clean aircraft as required for inspection.  _____

Perform maintenance run-up, record, enter discrepancies ____

Protect Aircraft finish, upholstery / and trim as required.  ______

Note location of all personal effects and loose equipment, box, identify and store. ____

Remove / open all necessary access doors / panels / fairings retaining attach hardware with each item and store in orderly manner.  _____

 

3. PRELIMINARY INSPECTION / CONSIDERATIONS

Remove and ship out items requiring outside repairs / service.

                                                            Completed by _________ Insp. _________

4. GROUND SUPPORT / HANDLING

0700   Hoisting Fittings                                0910   Towing                       

0710   Jack Points 1010                              1010   Mooring Fittings                               

0820   Leveling / Weighing                          1025   Assist step(s), handle(s), wing walk(s)

Researched by ______________________

5. PLACARDS – MARKINGS – EXTERIOR FINISH

1110  Exterior finish / N# markings                        1160   Instrument range

1120   Exterior placards                               1165   Flight limitations placard(s)

1130   Interior placards                                1170   Exterior identification plate

1150   Radio call placard                 Completed by ________ Insp. __________

 

6. DOCUMENTS

Airworthiness Certificate                              Flight / Owner’s Manual / Pilot Operating HB

FAA Aircraft Registration                             Check List / Passenger Briefing Cards

Radio Station License (International Ops)             Equipment List / Weight & Balance

State Registration                             Completed by _________ Insp. _________

 

 

7. DOORS / WINDOWS / CANOPY

5210   Passenger / Crew door(s)               5270   Door warning / Flap lock out

5211   Canopy                                               5280   Landing gear doors

5220   Emergency exit(s)                             5290   Inspection / access panels

5230   Cargo / Baggage door(s)                5610   Windshield  / Canopy

5235   Nacelle / Wing locker door(s)          5620   Passenger compartment window

5240   Service doors                                    5630   Door window(s)

5250   Cabin divider(s) / Curtains / Door(s) 5645 Sky light / Observation /Camera hole

5260   Entrance stairs                      Completed by _________ Insp. _________

 

8. EQUIPMENT / FURNISHINGS

2510   Flight compartment               2571   Battery box/rack / vent / sump / drain

2520   Passenger compartment     2575   Seats/Safety restraints, mfr date ___

2550   Baggage compartment(s)    2580   Thermal / Noise insulation

2562   ELT, Functional Ck, Bat due _____           3830   Relief tube

2563   Parachute(s)                         Completed by _________ Insp. _________

 

9. SYSTEMS

Cabin Environmental

2120   Air distribution system          2136   Pressurization seals /boots /gaskets

2121   Air distribution fan                 2140   Heating system / AD’s / decay test

2130   Cabin pressure control system 2150 Cabin cooling (air conditioning), Ck /

2131   Cabin pressure controller                 service compressor oil each 24 months.

2132   Cabin pressure indicator                 service refrigerate as required.

2133   Outflow / Safety / Dump valve(s) 2160 Cabin temperature control system

2135   Pressurized fuselage drain valves Completed by ________ Insp. _______

 

Auto Flight

2210   Autopilot system                                2215   Autopilot main servo

2211   Autopilot computer                            2216   Autopilot trim servo

2212   Altitude controller                              2250   Electric trim

2213   Flight controller                                  2255   Yaw damper

2214   Autopilot trim indicator         Completed by _________ Insp. _________

 

Communications

2310   Communications radios / ptt sw(s) 2360   Static discharging

2330   Entertainment                                    2365   Bonding / Shielding

2340   Inter phone & PA                               2370   Audio / Video monitoring

2350   Audio integrating / Mic-Phone jacks 2390 Communications antenna(s)

 / Cabin speaker                               Completed by _________ Insp. _________

 

Electrical

2432   Battery(s), date installed ________ 2440  External power

Load test, holds ____  volts @ ____ amps  2460 DC electrical power distribution

2433   Emergency power / Field(s)            2465   Circuit protection

2436   Regulator(s) / Voltage control(s)     2470   Bonding and shielding

2437   Indicating                                Completed by _________ Insp. _________

                                                                       

Fire Protection

2610   Detection system                              2621   Fire bottle, fixed

2620   Extinguishing system                        2622   Portable fire extinguisher

                                                            Completed by _________ Insp. _________

Flight Control

2701   Ctrl column / brake & gd steering    2741   Trim / stabilizer position indicatin

2710   Aileron control system / spades      2742   Stabilizer actuator

2711   Aileron trim control system   2750   Flap control system

2720   Rudder control system                      2751   Flap position indicating system

2721   Rudder trim control system              2752   Flap actuator

2725   Ruddervator control system 2760   Spoilers / speed brakes system

2727   Ruddervator trim control system      2761   Spoilers / speed brakes actuator

2730   Elevator control system                    2770   Gust lock

2731   Elevator trim control system             2780   STOL devices / control system

2735   Stabilator  control system                 2790   Surface control gap seals

2737   Stabilator trim control system          2795   Boundary layer cntrl / vortex gen. 

2740   Adjustable stabilizer control system  Completed by ________ Insp. _____

Flight Control Surface Travels / Cable Tensions

                                    Travel Spec   Actual                         Tension Spec                        Actual

Control Column         __________  ________      ____________         ________

Aileron                        _________    _______        ___________           _______

Aileron Trim Tab(s)   _________    _______        ___________           _______

Rudder                       _________    _______        ___________           _______

Rudder Trim Tab       _________    _______        ___________           _______

Elevator / Stabilator  _________    _______        ___________           _______

Elev / Stab Tab(s)     _________    _______        ___________           _______

Flap                            _________    _______        ___________           _______

 

Fuel

2805   Fuel cap(s) / seals                2823   Fuel selector / Shutoff valve / Drain

2810   Fuel storage                          2824   Fuel transfer valve(s) / Pump(s)

2812   Sump drains                          2840   Exterior fuel indicating

2815   Fuel venting/Vapor rtn/Ck valve(s) 2841    Fuel quantity indicator

2820   Fuel distribution / Hoses ________ 2842 Fuel quantity sensor / transmitter

2821   Fuel filter / strainer                2844   Fuel press indicator(s)/ transducer(s)

2822   Fuel boost / Aux.  pump(s)   Completed by _________ Insp. _________

 

Hydraulic

2910   Hydraulic Distribution / Hoses _____ 2915  Hydraulic pressure relief valve

2911   Hydraulic accumulator                      2916   Hydraulic reservoir / venting

2912   Hydraulic filter                                   2917   Hydraulic pressure regulator

2913   Hydraulic pump (electrical driven)   2931   Hydraulic pressure indicator

2914   Standby / Manual hydraulic pump 2933     Hydraulic quantity indicator

Completed by _________ Insp. _________

 

Ice and Rain Protection

3010   Airfoil anti / de-ice system                3040   Windshield anti ice / de-ice

3020   Air intake anti / de-ice system         3060   Prop anti-ice / de-ice system

3025   Lift detector heat                               3075   Fuel vent heater(s) / ice protectn

3030   Pitot / Static anti ice system  Completed by _________ Insp. _________

 

Instruments

3110   Instrument / control panels                3130   Data recorder (hourmeter)

3120   Independent instruments (clock, etc) 3150 Central warning / Annunciator

                                                            Completed by _________ Insp. _________

Landing Gear

3201   Whl fairings/fender(s)/mud scrapr  3240  Land gear brake system / Hoses

3211   Main landing gear attach                  3242   Brakes

3213   MLG strut / axle / torque links           3243   Master cylinders / Anchors

3220   Nose  / tail landing gear       3244   Tires, ply spec nose ____  main ____

3221   Nose / tail landing gear attach         3245   Tubes

3222   Nose/tail LG strut /axle / torque links 3246  Wheels/Alignmnt/Balance/Cvrs

3230   Retract / extension system / Hoses 3250   LG steering system / lock / stops

3231   LG door actuating system / Hoses 3252    Shimmy damper

3232   LG door actuator(s)                          3260   Position / Warning / Safety squat

3233   Landing gear actuator                                  switch(s) / Air speed switch

3234   Landing gear selector                      3270   Tail skid

3235   Emergency extension / blow down Completed by _______ Insp. _______

Landing Gear Specs / Dimensions

                                                Specification / Limit              Actual Measurement

Min brake disc thickness     ________                              Left _____ Right ____

Min shock disc Clearance   N _____ L _____ R_____   N ____ L ____ R____

Actuator cushion                   Up ________ Dn __________       Up _____ Dn _____

Down lock over center          N _____ L _____ R____     N ____ L ____ R____        

Down lock clearance            N _____ L _____ R_____   N ____ L ____ R____        

Up lock clearance                 N _____ L _____ R_____   N ____ L ____ R____        

Up lock cable tension           N _____ L _____ R_____   N ____ L ____ R____

Lighting

3305   Instrument / Avionics lighting            3330   Baggage compartment lighting

3310   Flight compartment lighting  3340   Nav/ Landing(s) / Taxi / Ice lt(s)

3315   Map light(s)                            3345   Anti collision (beacon(s) / strobe(s)

3320   Passenger / Courtesy lighting         3350   Emergency lighting

                                                            Completed by _________ Insp. _________

 

Navigation

3411   Pitot / Static system                          3434   Marker beacon

3412   OAT indicator / sensor                     3442   Weather radar system

3413   Rate of climb indicator                     3444   Ground proximity system

3414   Airspeed indicator                            3446   Non radar weather system

3416   Altimeter / Encoder                           3451   DME / TACAN

3418   Stall warning system             3452   Transponder

3421   Attitude gyro                                      3453   Loran / data base

3422   Directional Gyro / HSI                       3454   VOR

3423   Compass / RMI / Deviation card     3455   ADF

3424   Turn & bank / Rate of turn indicatr 3457     G Positioning System/data base

3425   Flight director                                    3460   Moving map / data base

3431   Localizer                                            3470.  Navigation / transponder antenna

3432   Glide slope                            Completed by _________ Insp. _________

Oxygen

3500   Oxygen system                                  3525   Oxygen mask / hoses

3505   Oxygen bottle(s)                               3530   Portable oxygen system

3515   Oxygen generator(s)            Completed by _________ Insp. _________

 

Pneumatic

3606   Stand-by system(s)                           3620   Pneumatic indicating system

3610   Distribution / Manifold(s) / Hoses    3615   Regulating valve(s) / Ck valve(s)

3650   Primary filtration                   Completed by _________ Insp. _________

Vacuum

3706   Stand-by systems(non induction)  3730  Relief valve / filtration/ Ck valve(s)

3710   Distribution / Manifold(s) / Hoses    3740   Primary filtration

3720   Vacuum indicating system   Completed by _________ Insp. _________       

Engine Controls (areas other than engine compartment(s))

7601   Prop Synchronizing               7605   Alternate/ Ram air / Carb heat

7602   Mixture control                       7606   Turbo Waste gate (Non automatic)

7603   Throttle control                       7607   Cowl flap control

7604   Prop governor control           Completed by _________ Insp. _________       

 
Engine Indicating (areas other than engine compartment(s))

7713   Manifold press / Hoses / Vac Break 7722  Exhaust / turbine inlet temp

7714   Tachometer                           7723   Carb air / CDT / intercooler temp

7719   Oil pressure / Hoses 7728   Fuel pressure/ flow indicating/ Hoses

7720   Oil temperature                     7740   Engine Analyzer / Graphic Monitor

7721   Cylinder head temperature  7745   Engine thrust detector system

Completed by _________ Insp. _________

 

10. STRUCTURAL INSPECTION

5110   Posture / Symmetry              5160   Control surface balancing

5115   Structural integrity                             5180   Electrical bonding

5140   Attach fasteners                    Completed by _________ Insp. _________

 

Fuselage Structure

5300   Fuselage structures              5344   Fuselage door hinges

5301   Aerial tow equipment            5345   Fuselage equipment attach fittings

5330   Fuselage skin / drain hole(s)           5346   Power plant attach fittings

5340   Fuselage main attach fittings           5342   Stabilizer attach fittings

5341   Wing attach fittings (on fuselage)    5347   Seat / cargo attach fittings

5343   Ldg gear attach fittings/wheel well 5350    Fuselage aerodynamic fairings

                                                Completed by _________ Insp. _________

 

Nacelles / Pylons

5400   Nacelle / pylon structure                   5415   Attach fittings (nacelle / pylon)

5414   Nacelle / pylon skin               Completed by _________ Insp. _________

 

Stabilizers

5510   Horizontal / V / Canard / Stabilator 5532   Vertical stabilizer / skin / cap

5512   Horiz. stab / V / Canard / Stabilator 5540  Rudder / ruddervator structure

skin / Tips / Abrasion boots 5542   Rudder / ruddervator skin / cap / butt

5513   Horizontal stabilizer/ V / tab /  5543 Rudder / evator trim / servo tab struct

Stabilator tab / Fairings                    5550   Empennage Flight Ctrl attach fittings

5520   Elevator structure                  5551   Horizontal / V tail stabilizer attach fittings

5522   Elevator / skin / tips / butt     5552   Elevator / trim tab attach fittings

5523   Elevator trim / servo tab structure    5553   Vertical stabilizer attach fittings

5330   Vertical stabilizer structure   5554   Rudder / trim tab attach fittings

                                                            Completed by _________ Insp. _________

Wings

5700   Wing structure                                   5744   Control surface attach fittings

5725   Wing struts / Brace wires                 5751   Aileron structure / skin

5726   Wing tips / Wing lets                         5752   Aileron trim / servo tab structure

5730   Wing skin                                           5753   Flap structure / skin

5735   Wing fairings                                     5755   Spoiler / Speed brake structure

5740   Wing attach fittings               Completed by _________ Insp. _________

 

11. SERVICING

1200   Cleaning                                             1235   Oxygen

1210   Fuel servicing                                    1240   Aircraft lubrication

1230   De-ice / anti ice fluid Completed by _________ Insp. _________

                                                           

Hydraulic (Mil H-5606)

1250   Brake hydraulic reservoir                 1256   Main hydraulic / gear reservoir       

1252   Steering shimmy dampener        1258   Flap hydraulic reservoir

1254   Landing gear strut(s)                        1259   Air conditioning hydraulic drive

Completed by _________ Insp. _________

 

Air / Nitrogen

1275   Tire service Main ____ N/T ____ 1280     Land gear strut Main ___ N/T ___

1285   Hydraulic accumulator          1290   Landing gear emergency blow down 

                                                            Completed by _________ Insp. _________

 

12. MISCELLANEOUS

Items not covered by “Check List”   _____ Final Inspection completed ____  

Complete “Pre-close up” inspection ____Flight check if required                      _____

Close up / assemble aircraft            _____ Update service “Spot Check” card  ___

Complete documentation                 _____ Date Completed                               _____

Set all trim tabs to TO / Neutral        _____ AMT Signature / #_________________

Set clock(s) to correct time              _____ AMT Signature / #_________________

Return personal effects / loose equip _____AMT Signature / # ______________

Clean aircraft / interior                      _____ Inspector          ____________________

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