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LITTLE
FLYERS 100 HR / ANNUAL INSPECTION CHECK LIST 3/5/99 16
Airport Drive, Kearny, Arizona 85237 520-363-5175 Format based on JASC Code
dated 1/30/96 & ATA Code Revised 1/20/2000 WO#______
Client __________________________
Date _____________ N_________
Make__________ Model ________________ SN ______________ TCM
Lyc Model _____________ SN __________ ETT______TSMO _________ L
Tach _______ R Tach _______ Hr. Meter______ ATT______
Heater _______ Note:
This check list is not exhaustive and does not supersede Manufacture’s
publications! ITEMS REQUIRING INSPECTION / SERVICE / REPLACEMENT AT OTHER THAN NORMAL 100 HR. / ANNUAL INTERVALS ARE IN ITALICS 1.
AIRCRAFT GENERAL STATUS 0400
100 Hour / Annual Inspection
0565 Service
Letters 0510
Time / Calendar Limits
0570 Service
Instructions 0520
Maintenance Checks
0580 Pitot-Static/Xponder
certs ______ 0550
Airworthiness Directives
3505 Oxygen
Bottle Hydro Test _____ 0560
Service Bulletins
Research by _____________________ 2.
INSPECTION PREPARATIONS Clean aircraft as required
for inspection. _____ Perform maintenance run-up,
record, enter discrepancies ____ Protect Aircraft finish,
upholstery / and trim as required.
______ Note
location of all personal effects and loose equipment, box, identify and
store. ____ Remove
/ open all necessary access doors / panels / fairings retaining attach
hardware with each item and store in orderly manner.
_____ 3. PRELIMINARY INSPECTION / CONSIDERATIONSRemove
and ship out items requiring outside repairs / service.
Completed by _________ Insp.
_________ 4.
GROUND SUPPORT / HANDLING 0700
Hoisting Fittings
0910 Towing
0710
Jack Points 1010
1010 Mooring
Fittings
0820
Leveling / Weighing
1025 Assist
step(s), handle(s), wing walk(s) Researched
by ______________________ 5.
PLACARDS – MARKINGS – EXTERIOR FINISH 1110
Exterior finish / N# markings
1160 Instrument
range 1120
Exterior placards
1165 Flight
limitations placard(s) 1130
Interior placards
1170 Exterior
identification plate 1150
Radio call placard
Completed by ________ Insp. __________ 6.
DOCUMENTS Airworthiness
Certificate
Flight / Owner’s Manual / Pilot Operating HB FAA
Aircraft Registration
Check List / Passenger Briefing Cards Radio
Station License (International Ops)
Equipment List / Weight & Balance State
Registration
Completed by _________ Insp. _________ 7.
DOORS / WINDOWS / CANOPY 5210
Passenger / Crew door(s)
5270 Door warning / Flap lock out 5211
Canopy
5280 Landing
gear doors 5220
Emergency exit(s)
5290
Inspection / access panels 5230
Cargo / Baggage door(s)
5610 Windshield /
Canopy 5235
Nacelle / Wing locker door(s)
5620 Passenger
compartment window 5240
Service doors
5630 Door
window(s) 5250 Cabin
divider(s) / Curtains / Door(s) 5645 Sky light / Observation /Camera
hole 5260
Entrance stairs
Completed
by _________ Insp. _________ 8.
EQUIPMENT / FURNISHINGS 2510
Flight compartment
2571 Battery
box/rack / vent / sump / drain 2520
Passenger compartment 2575
Seats/Safety restraints,
mfr date ___ 2550
Baggage compartment(s) 2580
Thermal / Noise insulation 2562
ELT, Functional Ck, Bat due _____
3830 Relief tube 2563
Parachute(s)
Completed
by _________ Insp. _________ 9.
SYSTEMS Cabin Environmental2120
Air distribution system
2136
Pressurization seals /boots /gaskets 2121
Air distribution fan
2140 Heating
system / AD’s / decay test 2130
Cabin pressure control system 2150 Cabin cooling (air
conditioning), Ck
/ 2131
Cabin pressure controller
service
compressor oil each 24 months. 2132
Cabin pressure indicator
service refrigerate as required. 2133
Outflow / Safety / Dump valve(s) 2160 Cabin temperature control
system 2135
Pressurized fuselage drain valves Completed by ________ Insp.
_______ Auto Flight2210
Autopilot system
2215 Autopilot
main servo 2211
Autopilot computer
2216 Autopilot
trim servo 2212
Altitude controller
2250 Electric
trim 2213
Flight controller
2255
Yaw damper 2214
Autopilot trim indicator
Completed
by _________ Insp. _________ Communications2310
Communications radios / ptt sw(s) 2360
Static discharging 2330
Entertainment
2365
Bonding / Shielding 2340
Inter phone & PA
2370 Audio /
Video monitoring 2350
Audio integrating / Mic-Phone jacks 2390 Communications antenna(s) /
Cabin speaker
Completed
by _________ Insp. _________ Electrical2432
Battery(s), date installed ________ 2440
External power Load
test, holds ____ volts @
____ amps 2460 DC
electrical power distribution 2433
Emergency power / Field(s)
2465 Circuit
protection 2436
Regulator(s) / Voltage control(s)
2470 Bonding and
shielding 2437
Indicating
Completed by _________ Insp. _________
Fire Protection2610
Detection system
2621 Fire
bottle, fixed 2620
Extinguishing system
2622 Portable
fire extinguisher
Completed by _________ Insp. _________ Flight Control2701
Ctrl column / brake & gd steering
2741 Trim /
stabilizer position indicatin 2710
Aileron control system / spades
2742 Stabilizer
actuator 2711
Aileron trim control system
2750 Flap
control system 2720
Rudder control system
2751 Flap
position indicating system 2721
Rudder trim control system
2752 Flap actuator 2725
Ruddervator control system 2760
Spoilers / speed brakes system 2727
Ruddervator trim control system
2761 Spoilers /
speed brakes actuator 2730
Elevator control system
2770 Gust lock 2731
Elevator trim control system
2780
STOL devices / control system 2735
Stabilator control
system
2790 Surface
control gap seals 2737
Stabilator trim control system
2795 Boundary
layer cntrl / vortex gen. 2740
Adjustable stabilizer control system
Completed
by ________ Insp. _____ Flight
Control Surface Travels / Cable Tensions
Travel Spec
Actual
Tension Spec
Actual Control
Column
__________ ________
____________
________ Aileron
_________ _______
___________
_______ Aileron
Trim Tab(s) _________
_______
___________ _______ Rudder
_________ _______
___________
_______ Rudder
Trim Tab
_________ _______
___________ _______ Elevator
/ Stabilator _________
_______
___________ _______ Elev
/ Stab Tab(s) _________
_______
___________ _______ Flap
_________ _______
___________
_______ Fuel2805
Fuel cap(s) / seals
2823 Fuel selector / Shutoff valve / Drain 2810
Fuel storage
2824 Fuel
transfer valve(s) / Pump(s) 2812
Sump drains
2840 Exterior
fuel indicating 2815
Fuel venting/Vapor rtn/Ck valve(s) 2841
Fuel quantity indicator 2820
Fuel distribution / Hoses ________ 2842 Fuel
quantity sensor / transmitter 2821
Fuel filter / strainer
2844 Fuel press
indicator(s)/ transducer(s) 2822
Fuel boost / Aux. pump(s)
Completed by _________ Insp. _________ Hydraulic2910
Hydraulic Distribution / Hoses _____ 2915 Hydraulic
pressure relief valve 2911
Hydraulic accumulator
2916 Hydraulic
reservoir / venting 2912
Hydraulic filter
2917 Hydraulic
pressure regulator 2913
Hydraulic pump (electrical driven)
2931 Hydraulic
pressure indicator 2914
Standby / Manual hydraulic pump 2933
Hydraulic quantity indicator Completed
by _________ Insp. _________
Ice and Rain Protection3010
Airfoil anti / de-ice system
3040 Windshield anti ice / de-ice 3020
Air intake anti / de-ice system
3060 Prop
anti-ice / de-ice system 3025
Lift detector heat
3075 Fuel vent
heater(s) / ice protectn 3030
Pitot / Static anti ice system
Completed
by _________ Insp. _________ Instruments3110
Instrument / control panels
3130 Data recorder (hourmeter) 3120
Independent instruments (clock, etc) 3150 Central warning /
Annunciator
Completed by _________ Insp. _________ Landing Gear3201
Whl fairings/fender(s)/mud scrapr
3240 Land gear brake
system / Hoses 3211
Main landing gear attach
3242 Brakes 3213
MLG strut / axle / torque links
3243 Master
cylinders / Anchors 3220
Nose / tail landing
gear 3244
Tires, ply spec nose ____ main
____ 3221
Nose / tail landing gear attach
3245 Tubes 3222
Nose/tail LG strut /axle / torque links 3246
Wheels/Alignmnt/Balance/Cvrs 3230
Retract / extension system / Hoses 3250
LG steering system / lock / stops 3231
LG door actuating system / Hoses 3252
Shimmy damper 3232
LG door actuator(s)
3260 Position /
Warning / Safety squat 3233
Landing gear actuator
switch(s) / Air speed switch 3234
Landing gear selector
3270
Tail skid 3235
Emergency extension / blow down Completed by _______ Insp.
_______ Landing
Gear Specs / Dimensions
Specification / Limit
Actual Measurement Min
brake disc thickness
________
Left _____ Right ____ Min
shock disc Clearance N
_____ L _____ R_____
N ____ L ____ R____ Actuator
cushion
Up ________ Dn __________
Up _____ Dn _____ Down
lock over center
N _____ L _____ R____
N ____ L ____ R____ Down
lock clearance
N _____ L _____ R_____
N ____ L ____ R____ Up
lock clearance
N _____ L _____ R_____
N ____ L ____ R____ Up
lock cable tension
N _____ L _____ R_____
N ____ L ____ R____ Lighting 3305
Instrument / Avionics lighting
3330 Baggage
compartment lighting 3310
Flight compartment lighting 3340
Nav/ Landing(s) / Taxi / Ice lt(s) 3315
Map light(s)
3345 Anti
collision (beacon(s) / strobe(s) 3320
Passenger / Courtesy lighting
3350 Emergency
lighting
Completed by _________ Insp. _________ Navigation3411
Pitot / Static system
3434 Marker
beacon 3412
OAT indicator / sensor
3442 Weather
radar system 3413
Rate of climb indicator
3444 Ground proximity system 3414
Airspeed indicator
3446 Non radar
weather system 3416
Altimeter / Encoder
3451 DME / TACAN
3418
Stall warning system 3452
Transponder 3421
Attitude gyro
3453 Loran / data base 3422
Directional Gyro / HSI
3454 VOR 3423
Compass / RMI / Deviation card
3455 ADF 3424
Turn & bank / Rate of turn indicatr 3457
G Positioning System/data base 3425
Flight director
3460 Moving map / data base 3431
Localizer
3470. Navigation
/ transponder antenna 3432
Glide slope
Completed by _________ Insp. _________ Oxygen3500
Oxygen system
3525 Oxygen
mask / hoses 3505
Oxygen bottle(s)
3530 Portable
oxygen system 3515
Oxygen generator(s)
Completed by _________ Insp. _________ Pneumatic3606
Stand-by
system(s)
3620 Pneumatic
indicating system 3610
Distribution / Manifold(s) / Hoses
3615
Regulating valve(s) / Ck valve(s) 3650
Primary filtration
Completed by _________ Insp. _________ Vacuum
3706
Stand-by systems(non induction)
3730 Relief valve /
filtration/ Ck valve(s) 3710
Distribution / Manifold(s) / Hoses 3740
Primary filtration 3720
Vacuum indicating system Completed
by _________ Insp. _________
Engine Controls (areas
other than engine compartment(s)) 7601
Prop Synchronizing
7605
Alternate/ Ram air / Carb heat 7602
Mixture control
7606
Turbo Waste gate (Non automatic) 7603 Throttle
control
7607 Cowl flap
control 7604
Prop governor control Completed
by _________ Insp. _________
Engine Indicating (areas other than engine compartment(s))7713
Manifold press / Hoses
/ Vac Break 7722
Exhaust / turbine inlet temp 7714
Tachometer
7723 Carb
air / CDT / intercooler temp 7719
Oil pressure / Hoses 7728 Fuel
pressure/ flow indicating/ Hoses 7720
Oil temperature
7740 Engine
Analyzer / Graphic Monitor 7721
Cylinder head temperature 7745
Engine thrust detector system Completed
by _________ Insp. _________
10. STRUCTURAL INSPECTION5110
Posture / Symmetry 5160
Control surface balancing 5115
Structural integrity
5180 Electrical
bonding 5140
Attach fasteners
Completed by _________ Insp. _________ Fuselage Structure5300
Fuselage structures
5344 Fuselage
door hinges 5301
Aerial tow equipment 5345
Fuselage equipment attach fittings 5330
Fuselage skin / drain hole(s)
5346 Power plant
attach fittings 5340
Fuselage main attach fittings
5342 Stabilizer
attach fittings 5341
Wing attach fittings (on fuselage)
5347 Seat /
cargo attach fittings 5343
Ldg gear attach fittings/wheel well 5350
Fuselage aerodynamic fairings
Completed by _________ Insp. _________ Nacelles
/ Pylons
5400
Nacelle / pylon structure
5415 Attach
fittings (nacelle / pylon) |
